ANALYZING MANUFACTURES DATA
We look at the latest and most popular models of electric winches and pose the question:- What do these figures really mean?
The New WARN HS9500i Manufacturers Published Figures
| LINE PULL |
LINE SPEED |
MOTOR CURRENT |
| 0 KG |
18.9 M/MIN |
47 AMPS |
| 907 KG |
4.79 M/MIN |
160 AMPS |
| 1814 KG |
3.60 M/MIN |
230 AMPS |
| 2722 KG |
2.84 M/MIN |
305 AMPS |
| 3629 KG |
2.31 M/MIN |
370 AMPS |
| 4313 KG |
2.03 M/MIN |
425 AMPS |
Well, 425amps is not just a large amount of current draw, it is more than 5 kilowatts, which is enough to heat a small
house......from a 12 volt car battery?
The Popular SUPERWINCH X9 Manufacturers Published Figures
| LINE PULL |
LINE SPEED |
MOTOR CURRENT |
| 0 KG |
7.80 M/MIN |
78 AMPS |
| 454 KG |
5.20 M/MIN |
115 AMPS |
| 907 KG |
3.80 M/MIN |
160 AMPS |
| 1814 KG |
2.30 M/MIN |
240 AMPS |
| 2722 KG |
1.30 M/MIN |
310 AMPS |
| 4082 KG |
0.60 M/MIN |
435 AMPS |
Okay it is marginally higher at 5.22kWatts, so the house would be a little warmer. So just how long are these winches
going to work for and then what happens? Some manufacturers state "maximum 1 minute", others are a little coy and say "for
intermittent use only" whatever that means.
The question I have a problem with is:- How can a little 12 volt battery, that has a problem turning an engine over for
more than a few minutes, power a 4 tonne winch and pull the whole vehicle, up a steep hill or out of the gloop. I can see
that it can because it says so above, but how come the isn't column to say for how long?
Alfred Murray Ltd H12/2speed Manufacturers Published Figures (ZF74/100PUMP)
| LINE PULL |
LINE SPEED |
MOTOR CURRENT |
DRUM LAYER |
| 2,680 KG |
3.6 M/MIN |
18.7 M/MIN 2 AMPS |
5 |
| 2,909 KG |
3.0 M/MIN |
16.5 M/MIN 2 AMPS |
4 |
| 3,363 KG |
2.5 M/MIN |
14.5 M/MIN 2 AMPS |
3 |
| 3,860 KG |
2.2 M/MIN |
12.5 M/MIN 2 AMPS |
2 |
| 4,700 KG |
2.0 M/MIN |
11.1 M/MIN 2 AMPS |
1 |
No problems at all for the H12, 2 amps of battery power and the remainder easily provided by the hydraulic pump.
POWER CONSUMPTION EQUATION
TYPICAL CURRENT MODEL ELECTRIC WINCH
CHARGE - DISCHARGE = RESULTANT CHARGE/DISCHARGE
+65AMPS - 400AMPS = 335AMPS (NETT DISCHARGE)
H12 HYDRAULIC WINCH
MAX POWER = POWER AVAILABLE
1000PS1 = Up to 1000PSI
1600PSI = Up to 1600PSI
THE HEAT GENERATION EQUATION
TYPICAL CURRENT MODEL ELECTRIC WINCH
(AT 400 AMPS)
HEAT GENERATED = 2,000 WATTS (APPROX)
This heat is insulated by the electric motor's air gap and requires a long cool down period to dissipate. The winch is
therefore only suitable for intermittent use, which under heavy load can mean just two or three minutes.
H12 HYDRAULIC WINCH
(AT 1000 PSI AND 1.5 USGPM)
HEAT GENERATED = 250 WATTS (APPROX)
This heat is easily dissipated through the hydraulic motor casing and further radiated throughout the circulating hydraulic
fluid.
When a ZF74 high flow pump is used to it's full capacity, the heat generated may increase to 500 watts so an small oil
cooler may be a consideration, which will provide accelerated cooling of the system, allowing the winch to be used for
indefinite periods without any nett heat gain.
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